Our softgel encapsulation product line consist a series of stand-alone equipment, including gelatin melting tank, jacketed gelatin storage tank, material preparation tank, material storage tank, main machine, tumble dryer, drying tray, net gelatin pulverizer, and centrifuge etc, among which the key equipment is the main machine.
Gelatin melting tank, three layer jackets, can be use steam heating type that support from hot water exchanger, or electric heating type.
Jacketed gelatin storage tank, three layers jacketed, is used to store melted gelatin, and output gelatin to spreader box of main machine by air pressure.
Material preparation tank, three layers jacketed, adopts centrifugal blending structure, to be added all kinds of medicine materials mixing and melting insulated to make required medicine liquid.
Material storage tank, used to store prepared liquid, and output medicine to hopper of main machine by purified compressed air.
Main machine includes machine base, machine body, machine head, feeding system, oil rolling system, soft capsule guide chute, spreading box, lubrication system, capsule-conveying blower, refrigerator and electric control box etc.
Tumble dryer, is used to effectively forming and drying soft capsules to avoid deforming and contaminated, and has imported and improved polyester cloth that effective absorb lubricant oil on the soft capsule surface cleanly during shaping, make the no-word capsule avoid washing.
Drying tray, using work environment in low temperature and humidity to make moisture in the gelatin gradually reduced.
RG2-200C Soft Gelatin Encapsulation Production Line
Technical Parameter
- Soft Gelatin Encapsulation Main Machine
Model |
RG2-200 |
Roller die rated speed |
0~7r/min |
Roller die size |
Φ103×200mm |
Single piston feeding volume |
0~2ml |
Power supply |
380V 50Hz |
Total power |
11KW |
Noise |
<75dBA |
Dimension |
1990×1040×2100mm |
Net weight |
1000kg |
Remarks |
For volume-production, increase the utilization ratio of gelatin; convey gelatin skin with a plane surface more steady running condition; oil-saving; suitable for volume-production, continually for 24 hour. |
Tumble Dryer
Model |
ZL-580A |
Rotary cage quantity |
4 sections |
Rotary cage speed |
0~30r/min |
Power supply |
380V 50HZ |
Total power |
5.4KW |
Fan capacity |
960m3/h×3×4 |
Fan power |
220W×12 |
Dimension |
4040×890×1400mm |
Net weight |
800kg |
Remarks |
With three fans for each section, total wind power is 960m3/h ×3. Shorten shaping time to save cost. 304# S.S mesh plate. |
Jacketed Gelatin Storage Tank
Model |
BW-170 |
Volume |
170L |
Water storage volume |
70L |
Power |
220V 2KW |
Dimension |
Φ620×1400mm |
Net weight |
150kg |
Remarks |
Three layer jacket, 304# S.S. |
Material Tank
Model |
YL-200 |
Volume |
200L |
Dimension |
Φ600×1250mm |
Net weight |
80kg |
Remarks |
304# S.S. |
Gelatin Melting Tank
Model |
HJ-450B |
Efficiency volume |
450L |
Jacket layer hot water volume |
150L |
Motor power |
380V 50Hz 2.2KW |
Heating power |
220V 9KW |
Total power |
11.2KW |
Dimension |
Φ1200×2400mm |
Net weight |
1100kg |
Remarks |
Without flange connection, easy to clean, holistic heat preservation and economy in sources, three feet support, output by air pressure, reduce the height of workshop. 304# S.S. |
Hot Water Exchanger
Model |
RJ-300 |
Efficiency volume |
300L |
Efficiency heating area |
0.8m2 |
Dimension |
Φ706×1700mm |
Net weight |
250kg |
Remarks |
Pipe coil, with jacket and automatic steam valve. 304# S.S. |
- Water Ring Vacuum Pump
Model |
SK-1.2 |
Volume flow rate |
1.2m3/min |
Total power |
3KW |
Vacuum degree |
-0.09MPa |
Dimension |
530×220×270mm |
Net weight |
40kg |
Remark |
Placed gelatin melting workshop, used for vacuum defoaming for gelatin melting and medicine preparing. |
Hot Water ring
Model |
CZLR20-110 |
Total power |
0.37KW |
Dimension |
300×230×420mm |
Net weight |
40kg |
Remark |
Placed gelatin melting workshop, supply circulating hot water for gelatin melting tank and medicine preparation tank. |
Material Preparation Tank
Model |
BPY-450 |
Efficiency volume |
450L |
Jacket layer hot water volume |
150L |
Motor power |
380V 50Hz 1.1KW |
Heating power |
220V 6KW |
Total power |
7.1KW |
Dimension |
Φ1100×2450mm |
Net weight |
900kg |
Remarks |
Without flange connection, easy to clean, holistic heat preservation and economy in sources, electric heating with electric cabinet, three feet support, air pressure discharge for reducing the height of workshop. |
Colloid Mill
Model |
JTM-130 |
Processing material fineness |
2~50μm |
Output (change for material properties) |
0.5~2t/h |
Motor power |
11KW |
Motor speed |
2930r/min |
Motor voltage |
380V |
Rotor diameter |
130mm |
Dimensions |
Φ550×465×1168mm |
Net weight |
320kg |
Drying Tray
- Drying Tray Dolly
Drying tray |
Dimension |
750×480×53mm |
Net weigh |
1.65kg |
material |
PET |
Drying tray dolly |
Dimension |
744×476×170mm |
Net weight |
11.60kg |
material |
304# S.S. |
Gelatin Pulverizer
Model |
FS-100 |
Shattering rotary speed |
120r/min |
Power supply |
380V 50Hz 3KW |
Dimension |
1180×570×630mm |
Net weight |
220kg |
Remarks |
304# S.S. |
Centrifuger
Model |
SS-600 |
Power supply |
380V 50HZ 3KW |
Dimension |
1350×1080×1000mm |
Net weight |
560kg |
Inspection Table
Model |
JYT-A |
Power supply |
220V 60W |
Dimension |
1200×550×1200mm |
Net weight |
65kg |
Remarks |
304# S.S. |
- Soft Gelatin Capsule Capacity List
Softgel |
Output per hour (3r/min) |
Shape |
No. |
ML. |
RG0.8-110 |
RG2-180 |
RG2-200 |
RG2-250 |
RG2-300 |
Round |
1.5 |
0.092 |
27360 |
78120 |
86400 |
190080 |
205920 |
2 |
0.123 |
24480 |
73080 |
80640 |
162360 |
19080 |
3 |
0.185 |
23040 |
58500 |
67500 |
133200 |
166500 |
6 |
0.37 |
17640 |
47520 |
51480 |
103680 |
126720 |
18 |
1.109 |
10800 |
20160 |
30600 |
63000 |
85500 |
Oval |
1.5 |
0.092 |
30240 |
72540 |
78120 |
157320 |
190440 |
2 |
0.123 |
27360 |
67860 |
73080 |
139320 |
170280 |
3 |
0.185 |
20520 |
55440 |
60480 |
118080 |
140220 |
4 |
0.246 |
20520 |
46800 |
53460 |
105300 |
126360 |
5 |
0.308 |
15300 |
42120 |
47520 |
95760 |
116280 |
6 |
0.37 |
15300 |
38880 |
45000 |
81900 |
104040 |
8 |
0.493 |
14400 |
35640 |
38880 |
73440 |
97920 |
10 |
0.616 |
11520 |
33120 |
35640 |
71280 |
83160 |
Oblong |
4 |
0.246 |
18000 |
44640 |
48600 |
95040 |
110880 |
5 |
0.308 |
17100 |
43200 |
46980 |
92880 |
108360 |
6 |
0.37 |
13680 |
35280 |
40320 |
81180 |
103320 |
8 |
0.493 |
12240 |
31500 |
37440 |
72000 |
93600 |
10 |
0.616 |
12240 |
27000 |
32760 |
61560 |
79920 |
11 |
0.678 |
10080 |
23400 |
31500 |
59940 |
73260 |
14 |
0.863 |
8640 |
22500 |
28980 |
56700 |
69300 |
16 |
0.986 |
8100 |
21600 |
25920 |
48960 |
61200 |
20 |
1.232 |
8100 |
19800 |
23760 |
46080 |
57600 |
Tube |
18 |
1.109 |
7560 |
18900 |
22680 |
37800 |
48600 |
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